May 17, 2012

Tool sharpening station almost finished – for woodturning gouges and chisels, and for hand plane blades


A few days ago I showed you this cabinet being sprayed in my home-designed-and-built spray booth

Edited on Saturday, September 29, 2007, to add the following:

I have had several questions about the dimensions of this cabinet. As a result, I include the following drawing, extracted from the design information. I did not include the countertop in this drawing, as your own design could use an inset top, for example. And, getting ahead of myself: I used a regular laminated countertop, as shown in subsequent photos, with sufficient overhang to allow clamping of “stuff”:

During construction, after installing the slides and checking for fit of the drawers:

I changed the drawer design, so this cabinet would match one I made several weeks ago. As a result, the drawers in the following photos will not look like the ones in the original design rendering above.

Today I had a chance to get close to completing assembly, including installing the counter top – is it obvious I did not do the edge treatment on the glazed door? I used a door edge treatment router bit to do the drawers, but forgot to do the door… I am tempted to just redo the door, as I don’t think that doing the edge at this point will provide good results. Also missing at this point, are the (adjustable) shelf that is still in the spray room and the drawer pulls.

This photo shows the new cabinet in place, near the lathe:

This is what I mean about the missing edge profile on the door: The door looks a little blah without the profile. Plus, I still need to plug some holes on the floor, as I got overzealous with the lag screws for the casters:

The top-right corner houses a fixed shelf; its front is a hinged door that swings open from the top:

Below you can see the old cart that the new cabinet replaced – an old typing stand. The ad-hoc sharpening station has the regular Wolverine sharpening jig installed under the grinder, and the Flat Tool Sharpening & Honing Jig sitting on the shelf below. Behind the grinder and hidden from view, are markers, a container with water to cool steel, in case the heat from grinding the steel tools becomes too uncomfortable:

All that remains at this point is to transfer the grinder and the jigs to the new cabinet, and start using the new arrangement. My customer will be very happy!

Of course, projects are always lined up, waiting to be done. The following is another old, old cabinet in dire need of replacement. It contains a nice number of woodturning chisel, chucks, and other assorted woodturning stuff:

The design for this one is not yet completed. I will start work on the replacement for this cabinet soon.

Thanks for looking. Until next time, I hope you had a great week, and wish you a great weekend!

Al

The Woodworking shop – Part II

It was exactly one week ago that I first shared with you our shop. In between, I showed one small space, the finishing room, and details of the spray booth. This time I want to share with you some of the tools, using a bird’s eye view, with photos taken from the ladder that leads to the attic in the shop. Being on this ladder gave me a high angle, and using a wide angle lens gave me the spacious shots I thought would best convey the layout.
By way of background, I must explain that my wife is also a woodworker. She uses the scroll saw; wood burning tools for her pyrography work; carving using chisels and a small turbine; and she also does all the woodturning, from bowls to hollow forms to spinning tops. I make the boxes, and everything that looks like a box; this includes jewelry boxes of all types and sizes, chests, armoires, entertainment centers, and shop and kitchen cabinets, including the doors.

Before we go inside, I want to show you the shop from the outside, not in the snow, but on a wonderful and sunny afternoon just two days ago. It is nestled among many large, old trees, near the play area for our granddaughters:

OK, let’s get started with the tour of the inside. All of the following stuff is dedicated to woodworking, in one way or another. Starting from the door at the finishing room is the scroll saw; just to the right of the scroll saw are two cabinets that hold carving tools, for the most part. And at the bottom of the photo is the carving bench. On the base cabinet you can spy some of the bowls small hollow forms turned on the lathe; and several stacks of small heart-shaped boxes for the Christmas Toys for Girls & Boys to be donated by our Guild to the local program:

The same area, from floor level:

1-CarvingArea-ScrollSaw-1.jpg picture by Sandal_Woods,

To provide some continuity to the views, I include the following perspective shot. It shows the woodturning area, just beyond the carving bench. Immediately beyond the carving bench are a spindle sander, a chop saw, and a small cart with part of the stash of turning blanks; right behind these, and facing the lathe, is a large cabinet that holds woodturning chisels, etc.; in the far corner is the door leading to the outside; the yellow machine on the black stand is a planer, and on the far right are the router table and the Jet dust collection machine:

1-CarvingToRouterTable-1.jpg picture by Sandal_Woods

A floor-level shot of the woodturning area. Left-to-right: A fiber drum filled with chips from the lathe, to dip freshly turned pieces to slow down the drying to minimize the risk of cracks; just beyond the drum are the base cabinet on the floor, and the upper cabinet on the wall, both hold turning tools; on the floor is the sharpening station, and just to the right is a turning chisel holder, at the ready for use on the lathe, or to sharpen as needed; on the right is the Jet 1442 lathe. On the far right is the gray entry door into the shop:

1-turning-sharpening.jpg picture by Sandal_Woods

Up to now, all the tools are for the (pretty much) exclusive use by the LOML (Love Of My Life). The next few photos will show the tools that are much more familiar to me.For continuity once more, we continue the tour with the router table on the left/center; the lumber storage area; the 17-inch band saw; disk/belt sander, and a 22/44 drum sander; the table saw/outfeed table; and, squeezed between the table saw and the router table, is the 8-inch jointer:

1-RTLumber-BS-TS-Sanders.jpg picture by Sandal_Woods

In case you are curious about the orange-color things on the left-hand side of the photo above: They are push blocks screwed on to cabinet door-making jigs (you can see a couple of prototype doors leaning against the drum sander). And the boxes on the router table are drawers for a cabinet I am in the process of making.This next photo gives you the perspective of roughly the same area as above, from floor-level. As you can see, it gets busy and crowded:

1-TSOutfeed.jpg picture by Sandal_Woods

Again from floor level, the perspective from near the jointer, toward the sanders on the far wall, with the door-making jigs on the adjustable saw horses, just this side of the table saw:

1-Jointer-toward-Sanders-TS.jpg picture by Sandal_Woods

Looking from the other side of the jointer, we can see the table saw in relation to the scroll saw and the carving area. You can also see the ladder to the attic toward the top/left corner of the photo; I stood near the top of that ladder to take the high-angle photos:

1-Jointer-TS-Bench.jpg picture by Sandal_Woods

Continuing to turn to the right from the drum sander you can now see two cabinets along the far wall with mortising machine on the cabinet on the right, then the drill press, followed by another cabinet on the right-hand side, and the workbench on the near side. Those are rough, quarter-sawn sycamore boards on the bench, ready to start a new project:

1-DrumSander--Mortiser-DP-Bench.jpg picture by Sandal_Woods

If we now turn around 180° from the drill press, and look over the workbench toward the table saw, we see the following from floor level. The dust collection system is a work-in-progress, to be completed in the coming Winter months (it has been too hot in the attic to do much of anything up there, for the last several months):

1-Bench-Plus-TS-Jointer-Lumber-1.jpg picture by Sandal_Woods

Just behind the work bench is the clamp rack – I prefer to keep the clamps within easy reach. Just behind the clamp rack is an open office area; on our left is a hardware storage cabinet we picked up at a local auction; to the right of this cabinet are a filing cabinet, followed by a hot/cold water system on top of a small refrigerator; and on the far right is a peg board storage system:

1-Clamps-1.jpg picture by Sandal_Woods

Edited 9/26/2007 to add one photo:The following is our “central” pegboard system, used to store small tools. It has a relatively small footprint, compared to the wall space it could take up (much of the wall space in the shop is dedicated to old tools…). We picked up this system at an auction – it used to display video tapes at a local library. I modified it by installing beefier hinges, since these tools weigh more than videotapes:

1-PegBoardStorage.jpg picture by Sandal_Woods

If you slide around, and behind the clamp rack, you find the desk area:

1-ViewFromDesk.jpg picture by Sandal_Woods

To the left of the desk is the reference library. We have full collections of Woodsmith and ShopNotes magazines (in the white and the green binders), plus incomplete collections of WOOD and a couple of others. In addition, several books on woodturning, pyrography, cabinet design and construction, etc.; the door on the left is the access door to the air handling room, where all the electrical stuff is:

1-Desk-Library.jpg picture by Sandal_Woods

On the right-hand side of the desk is another shelving unit, to store cleaning supplies, some hardware, and a temporary storage area for cut plywood, awaiting finishing. The little room to the right of the shelving unit will be home to the Jet dust collector:

1-Desk-Snacks.jpg picture by Sandal_Woods

Well, THAT pretty much completes the tour. I hope you enjoyed it. Thanks for looking!

A day with home-schoolers at the Missouri Department of Conservation / NW Region


This will be off-topic from woodworking. However, I have created a Category called Sidetracking, for stuff just like this one. Almost anything that takes me away from woodworking may end up in this Category.

Today was Nature Sense Day for a local group of home-schoolers. The event was organized by the Missouri Department of Conservation/Northwest Region (MDC, for short – please click on this link if you would to visit their web page). The host was LuAnn Cadden, Conservation Education Supervisor / Northwest Region; she was a wonderful, vivacious host! Thank-you, LuAnn!

I had the opportunity to attend this event, while our daughter stayed with granddaughter #2 at the doctor’s office for a quick checkup – I took three granddaughters to this event. It was wonderful to see the faces of little ones, as they listened and watched in amazement and wonder at LuAnn’s descriptions of things they might see or hear in the nature trail they would travel today.

Before going any further, I want show you where we were today: In St Joseph, Missouri, about where the arrow is pointing – this is a map I got from the Commission’s web site:

I recorded the event briefly, first in the NW Region’s conference room, where LuAnn prepared everyone for the sounds and sights on the nature trail; in this photo she displays an owl that appeared, magically, out of her backpack. The group just might see an owl on the trail today:

First stop in the nature trail: A bird’s song stopped everyone in their tracks – what type of bird could it be? Only listening and close investigation would reveal it:

LuAnn highlights the huge poison ivy climbing the tree behind her – for many,it is NOT safe to even touch the vine climbing the tree, or its leaves:

Farther along the trail: Are those berries all the way up on that tree? Or is it a huge berry bush? Parents and children all wanted to know:

Sadly, this was the end of the outing for me, as our daughter joined the group with the last two granddaughters, after the visit to the doctor.

I had to leave right after taking this last shot, so I missed at least 3/4 of the trail. But it was fun to be with our granddaughters for part of today! Luckily, I was able to use the camera in my cell phone to shoot this event; I forgot to take the better camera along for this trip.

Thanks again, LuAnn, and thanks, MDC!

I hope you will enjoy reading about this outing, as much as I enjoyed being with so many little people and their parents today.

Now, back to woodworking, I hope…

Al

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