May 17, 2012

My machines and I – it’s January

We have blizzard conditions today: 10°F, and the wind chill factor is -9°F, snow falling to the point we cannot see the end of the driveway 150 feet away.

Edit at 10:02 PM, to add: The local news confirmed we had blizzard conditions for two hours today.

The shop temperature was set to 60°, and the thermostat registered 62°F. Perfect conditions in the shop to start milling the boards for the cabinet door frames, and let them acclimate for a few days.

I selected one narrow black cherry board with nice, straight grain. Don’t want the frames competing with the nice spalted maple I will use for the panels in the cabinet doors. With the jig saw to cut the board into three pieces, keeping track of where each piece belonged, to make sure I could get some continuity in the frames. Then on to the jointer, to quickly flatten one face, and one edge on each board.

DW735 Planer

Now, to flatten the other face on the boards. But the planer did not want to feed the boards, no matter how light a cut I tired to make. Hmmmffff. Something was wrong. Pull the power plug, as it is time to look into the guts of my planer. I must mention at this point that this is a DW735, 13-inch, 85-pound “portable” planer. Right…

I started to systematically remove covers from gears, and manually rotating parts. Everything was nice and smooth. The blades were nice and sharp. The pressure rollers felt a little grimy – to be expected, but I patiently took the time to clean them until no more stuff came off. Sooooo… What now?

As I concentrated on the hardware stuff too much, I failed to realize the table was not very slick. In fact, the table was just not allowing my hand to glide on the surface. I suspected that the last time we made toys for the Christmas charity event, and I ran some pine through the planer, some pitch got on the table.

Out came the paste wax, and the table felt a whole lot better in just a few minutes. I continued to look around the machine innards, and nothing stood out. The chip chute was clean, no obstructions anywhere. I was very reluctant to run the planer with all the gears exposed, so I assembled it, and tried it one more time.

Now the boards glided through the planer as nicely as when I first assembled it years ago. The table needed a wax job!

Moral of the story: January IS the month my machines need attention – no wonder they have all been cranky lately. They have just been feeling neglected. Routine maintenance for me is always in January, as we start the year.

SUGGESTION: I suggest you take a good, thorough once-over at your machines at least on a yearly basis, and do all the routine maintenance in January. OR, pick YOUR time to do it. But always try to do it on the same month, and as needed.

I love my planer again! But it does require normal, routine care.

DeWalt DW735 15 Amp 13-Inch Benchtop Planer
The DW735 is available
through my Amazon Store
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About Al Navas

I love working with wood, and sharing here on the blog. I also love designing items that my clients will love having in their homes and offices. Please let me know if you need a special piece to share with your loved ones.

Comments

  1. Stuart: This must be the *third* time for me. Always the charm, isn’t it? :)

    Jeremy: That was what told me I had a problem. And wax will beat taking apart the machine, every time. I would love to know if that was the problem – and if not, I am sure others would love to hear it too.

  2. Well this came at a good time. I am having issues where my pieces will stop as they are being pulled through. I was about to take the thing apart, but now I think I will just wax the table first.

    Thanks!

Trackbacks

  1. StuartNo Gravatar says:

    [...] but I did come across a very relevant post on Sandal Woods that reminded me of a couple of similar experiences I’ve had with thicknessers. Al’s post can be found here, but in brief summary, if you find your thicknesser is having trouble feeding timber through, and the rollers don’t seem to be pulling on the timber properly, the fault is probably NOT the rollers. If you don’t keep the table sufficiently lubricated (waxed), it can quickly develop quite serious feed issues [...]

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