In this episode I share some of the machining I did on the kneeler. In particular, I provide tips to allow you get better results from your project builds:
- How to get perfectly even spacing of the the folding legs within the upright legs.
- My preference of using a jig saw to cut the boards a little oversize.
- Using a cut list for your project.
- Matching grain during edge glue-ups, for best project appearance.
- Adjusting the router table fence to the router bit using a straight edge.
- Always dry-fit the project before any additional machining requiring free-hand routing, or routing assisted with an edge guide.
- Edge-gluing boards:
- Pre-set the boards on the clamps
- Line up the boards for best grain match, using a carpenter’s triangle
- Tightening the clamps: Light pressure at first, always checking the edges for proper alignment, tighten some more, and repeat
If you have any comments about these tips, or would like to have additional explanation, please either 1) Post a Comment right here on the blog, or 2) Send me an e-mail at sandal_woods@bbwi.net . I will reply to you, using my best resources. Thanks!

Thanks, Mark – I appreciate your feedback!
I made the push block using 8/4 red oak, cut rough on the band saw, and refined the shape with rasps and files to make sure it has a nice feel. I used some 60 grit sandpaper on the bottom, to maximize the grab on the work piece. It also works great on the table saw!
Hey Al,
Nice work on the kneeler.
I like that little modified push block for squaring the piece when cutting end grain on the router table. I usually just use a square piece of MDF scrap but, that handle that you have added to yours really looks like the way to go!
–Mark
The Craftsmanspath.com