September 9, 2010

Color all around our shop!

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Sandy and I headed to the shop on Sunday, with this around us:
On the way to the shop.Walking North toward the shop.
Looking South from the shop.Looking South from the shop.
Looking East from the sidewalk to the shop.Looking East from sidewalk.
Looking West from sidewalk to the shop.Looking West from sidewalk.

Related posts:

This is NW Missouri in the Fall – It is NOT New England, Dorothy!

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A shop-made 14° dovetail marker prototype

Until just a few days ago I used the sliding bevel exclusively to mark the dovetail layout on the tails boards. However, yesterday I started thinking about using a marker, and today I executed the idea: Make a prototype 14° dovetail marker.

It is amazing how much quicker I can now mark the tails, and extend the lines to a second board as I get ready to gang-cut:

It took me about 30 minutes to make these, including resawing the small original board. After machining I simply glued the tops to the angle templates using 2P10 adhesive (on the template) and activator (on the tops) – you can release finger pressure in 10 seconds, and it holds. Not bad, if you make prototypes.

So far I am pleased with the results. I still prefer to do the layout using calipers, and then use these markers to complete the layout.

Related links:.

  1. My Aha! moment with hand-cut dovetails
  2. Hand-cut dovetails – all four corners now cut
  3. Hand-cut dovetails – my first results
  4. Cut… stone the saw… cut…
  5. Practice should make perfect: Hand-cut dovetails
  6. New knife from The Czeck Edge

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My Aha! moment with hand-cut dovetails

Aha!

Hand-cut dovetails that fit almost perfectly, right off the saw. Minor paring required on one half pin… One corner completed in 12 minutes.

If this is what everyone talks about, I understand now. In my previous session with hand-cut dovetails I used thinner stock; this is near the thickness I will be using in the Krenov-inspired cabinet, which I will continue at some point in the future. For now, practice to make the best hand-cut dovetailed drawers is a major objective.

Now, lest this last statement leads to some misunderstanding, I must explain: I have never intended to give up my Leigh D4 dovetail jig – it has never been in the cards. As our granddaughter #4 might say, “No way, José”. The D4 is the workhorse when making drawers, dovetailed boxes, and anything else that requires dovetail joinery.

With that clear, I also must explain that I consider small drawers a special item. This is because most dovetail jigs just cannot make the very small dovetails and skinny pins required for the drawers I will need for the Krenov cabinet (Edit to add: The Leigh D4 *can* make needle pins; but I still must learn how to hand-cut the tails properly, to fit the skinny pins). Thus, hand-cut becomes a must.

Back to Aha!

This is where I am. It took me 12 minutes to cut the following – about 2 minutes of paring one of the half-pins, with everything else as it came from the saw:

I left the tails and pins a little proud; then I used the 4-1/2 smoothing plane to bring them all level with the corresponding boards:

Someone suggested I would find it much easier to achieve good results using thinner boards. And they were right!

What is next?

Why, 3-minute, tails-first dovetails, of course. Rob Cosman, watch out!

I have practiced the hand-cut dovetails with quarter-sawn sycamore. Since I will be using cherry and maple for the actual drawers, I will switch at some point to practice some with these woods. The amount wasted is not much, as I remove the practice cuts on the table saw, thus saving an enormous amount of wood.

I believe the practice with the harder woods will be worthwhile, to give me a sense of where to make the cut, relative to the layout lines. This practice is a must, as cherry and maple won’t “give” as much as the sycamore when assembling the joints.

Related links:.

  1. Hand-cut dovetails – all four corners now cut
  2. Hand-cut dovetails – my first results
  3. Cut… stone the saw… cut…
  4. Practice should make perfect: Hand-cut dovetails
  5. New knife from The Czeck Edge

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