Sometimes a project calls for drastic action. This is exactly what I had to do, to allow me to cut integral tenons on very long rails for a project for a client.I normally work with the Leigh FMT on the workbench. But now I am using the workbench to make a stand that will allow me to set the FMT on this new stand on the bench: A kind of self-raising, tower crane. I start the process by milling stock for the legs, and all rails. After a couple of test cuts, I am ready to cut the mortises, and then the tenons:
Cutting the mortises:
And now, cutting the tenons:
I always dry fit, prior to glue-up.
I do it in stages – I like to glue up the legs first:
Then I glue the rails onto the two sets
of legs previously assembled, and check for square:
Some tweaking is required – and
hand tools are sometimes the
quickest way to get
it done – thus, the integrated shop:
Now I can test the surface mount
Leigh clamps on the new plywood top:
The self-raising, tower crane-like FMT
on its new perch, with a mock-up of a long rail;
I must design a cleat to make attachment
to the bench a little cleaner:
This little stand will allow me to cut integral tenons on long work pieces. But I still must figure out a way to better clamp all four corners – I think I will probably use cleats on either side of the stand.
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Mark,
You are welcome – and thanks! Long rails and integral tenons were the main reasons, for this project. Happy New Year!
Great solution Al! Looks like the perfect answer for bed rail and other long parts. I just may have to build something similar. Thanks for the inspiration.