May 23, 2012

Adding long legs to the Leigh FMT

Sometimes a project calls for drastic action. This is exactly what I had to do, to allow me to cut integral tenons on very long rails for a project for a client.I normally work with the Leigh FMT on the workbench. But now I am using the workbench to make a stand that will allow me to set the FMT on this new stand on the bench: A kind of self-raising, tower crane. I start the process by milling stock for the legs, and all rails. After a couple of test cuts, I am ready to cut the mortises, and then the tenons:

Cutting the mortises:

fmt-mortise-legs

And now, cutting the tenons:

fmt-tenons-rail

I always dry fit, prior to glue-up.
I do it in stages – I like to glue up the legs first:

fmt-legs-dryfit

Then I glue the rails onto the two sets
of legs previously assembled, and check for square:

fmt-glueup-legs

Some tweaking is required – and
hand tools are sometimes the
quickest way to get
it done – thus, the integrated shop:

fmt-tweak-legs

Now I can test the surface mount
Leigh clamps on the new plywood top:

fmt-on-legs-3

The self-raising, tower crane-like FMT
on its new perch, with a mock-up of a long rail;
I must design a cleat to make attachment
to the bench a little cleaner:

fmt-on-legs

This little stand will allow me to cut integral tenons on long work pieces. But I still must figure out a way to better clamp all four corners – I think I will probably use cleats on either side of the stand.

.

Leigh Industries

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About Al Navas

I love working with wood, and sharing here on the blog. I also love designing items that my clients will love having in their homes and offices. Please let me know if you need a special piece to share with your loved ones.

Comments

  1. Mark,
    You are welcome – and thanks! Long rails and integral tenons were the main reasons, for this project. Happy New Year!

  2. MarcNo Gravatar says:

    Great solution Al! Looks like the perfect answer for bed rail and other long parts. I just may have to build something similar. Thanks for the inspiration.

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