May 17, 2012

Using my new (old!) shooting board from Evenfall Studios

OK, I must admit it. I have had the shooting board from Evenfall Studios (Rob Hanson, Owner) in the shop since June of 2009. One thing led to another, and the board sat without use for several months. Even The Schwarz gave it a glowing review on his blog in early July, 2009; that review pushed me to (try to) use it – but I was unable to do so, as a result of a shoulder injury that has since healed for the most part.

With that mandatory preliminary out of the way, I found myself in a situation that needed correcting before I could assemble the standing desk. When I made the leg stretchers, I consciously left the tenons about 0.050″ too long, to be trimmed later; this made it much simpler to get the shoulder-to-shoulder length of the stretchers matched perfectly to the distance between the legs, front-to-back and near the top of the legs (in other words, square).

Later became today. You can see the gap between the stretcher (vertical) and the edge of the leg (horizontal):

The tenons are too long.

I could have used the table saw to trim the dual tenons, but I really, really wanted to try my hand with the shooting board. Of course, I don’t have a specialized shooting plane in the shop, like the one my friend Ron Brese makes (maybe Sandy will read this soon). But I had the old reliable Stanley #5 sharp and ready to go – a very good thing when you shoot the end grain (notice the end grain curlies?):

Shooting board in use.

Well…As expected, the Stanley #5 does not have the cheeks perfectly square to the sole, but it did a splendid job in trimming the tenons – all it took was a little fiddling with the iron angle using the lateral adjuster, and I was shooting square! Hint: Using a block plane, I put a little bevel on the back side of the unsupported tenons, to eliminate tearout.

After trimming off the 50 thousands of an inch or so, I was so excited I did not even realize the following photo was out of focus – the trimmed tenons, and a much tighter fit, before drawboring and tightening the stretcher to the leg:

Gap closed!

A neat feature of the Evenfall shooting board is its adjustable fence. I checked the fence for square before I started shooting, and after. The fence held very well:

Checking fence for square.

The Evenfall shooting board has accessories. I also bought the double-high fence (it comes with its own attachment hardware):

Accessories for the shooting board.

Notice the angled cut on the back side of the fences? The fences can be reversed, for angle cuts – pretty neat! And each is adjustable within a 5-degree range, very handy when shooting boards that will go into areas not quite square, such as moldings. And Made in the USA is a great thing, too, as part of the amazing revival of makers of hand tools. In case you are wondering about the features and specifications of the boards, I invite you read more on the Evenfall Studios page. And if you wish to buy one, you can place an order at the Evenfall online Store.

My Hint of the Day: Adjusting the hand plane iron for use on the shooting board (or just about any other use).

I know I have seen the following somewhere, but simply cannot put my finger where. Use a narrow strip of a softer wood; make sure only one corner contacts the sole and the blade. Now run the piece of wood across the blade from the toe toward the heel, near the corners of the iron, and at the center:

Checking iron depth of cut.

The result: You should have three very thin, almost identical shavings at each location, near the corners, and near the center:

Nice, thi8n shavings across the iron.

How do I like the shooting Evenfall board? My answer is that I just love it. I am certain it will become entrenched in my woodworking habits, as I integrate hand tools in the shop over time. I can’t wait to try my hand at miters! I will probably send one of my spare (old) hand planes to a shop for squaring, and to have a handle put on it. Or maybe I will try making one from some of the Osage Orange Sandy has near her lathe, since I already have the large iron from Brese Plane.

Disclosure: I am strictly a user of the Evenfall shooting board, and have no commercial or other ties with Evenfall Studios.

— Al Navas

A reader’s cradle project

Sometimes I receive e-mail from readers, asking for help with one of their projects or possessions. Recently, Al wrote in asking for our help to find proper pulls to install on a dresser he refinished.

One e-mail message led to another, and I closed after several days by asking Al to provide photos of the nightstands he will be finishing soon. Recently, a new message from Al arrived, with the the following postscript (I added the links, as I know many of you are interested in further details):

…PS:  since you are obviously a passionate woodworker I thought I might share this with you ….  here’s a photo of my last major project. It’s a cradle I built for my new grandson. The design and blueprints came from Jordan Wood Boats in Oregon. The davits, gunwales, stem and keel are African Mahogany, the planks are steam bent Eastern White Cedar, the ribs are Ash, the transom, breast hook and quarter knees are all Makore. My grandfather built boats in Maine, my dad was a carpenter & stair builder.  The cradle was built using primarily their old hand tools and traditional boat building techniques. There are approximately 300 copper rivets that hold the planking together…
The following photograph was attached to Al’s message (click on the image to enlarge it):
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Al's cradle for grandson.

Thank-you for sharing the photo, Al. The cradle is a stunning heirloom!  Note: Al’s project was showcased on the Jordan Wood Boats web site, at this link.

— Al Navas

Help plan the 2010 Woodworking in America conference – *your* help is requested!

The conference is scheduled for October 1-3 in Cincinnati, OH. And the Editors of Popular Woodworking request and need your help to plan this one – heck, they are considering including sessions on the use of power tools and techniques, too. But *you* must provide input by answering questions to a survey; doing so will also qualify you to win a $100 shopping spree at their Woodworkers Bookshop.

For all the details, I invite you to read this post by Christopher Schwarz, Editor, Woodworking Magazine (soon to be merged with Popular Woodworking magazine).

— Al Navas

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