May 18, 2012

Glue-up and sanding time

The glue-up

Glue-up time! First thing: sanding. Then more sanding, to make sure everything was truly nice and smooth, and that all the drum sander, blade, and router marks were gone.  Then it was glue-up time, using Titebond’s liquid hide glue:

Glue-up time!

Why liquid hide glue?

I prefer to use liquid hide glue for the following reasons:

  1. It acts as a great “lubricant”, and it actually helps the joinery slide in much more easily when the fit is a bit on the tight side, as finger joints must be.
  2. It has a very long open time; this is perfect when I have many areas to cover. Just take one look at the corners on this little cabinet — it has a bunch of finger joints, and glue must be applied to every one of them with an acid brush.
  3. Liquid hide glue, like its counterpart, hot hide glue, can be repaired, unlike modern yellow glues.
  4. Liquid hide glue will not interfere with the Waterlox varnish I will apply as the finish.

Clamping

Clamping is a must when using finger joint joinery. I don’t use cauls when I use the Bessey clamps, as I have installed cork with packing tape over the cork; this keeps the glue from sticking to the clamp/cork surfaces. Eliminating the cauls simplifies the glue-up. I recommend you do this, too.

Joint clean-up

Following the glue-up, I always use a scraper, to remove the excess glue. Then I use a hand plane to flush the fingers to the rest of the board:

The best way to get the fingers flush to the boards: a hand plane.

In this case I sanded all surfaces, following the hand plane. The reason: all boards have a lot of figure, and I did not want to run the risk of tear-out. Sanding was truly my friend this time.

Time for doors

Once the glue set, it was time to start on the doors. The book-matched door boards were well acclimated to the shop environment, and they were ready to cut just oversize at the table saw. Then I trimmed them to size on the shooting board:

Trimming the doors to height on the shooting board.

Next: trim the doors to width, make the hinges and the door pulls, and install the hinges. Only then will this cabinet be ready for the finish.

Al Navas

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About Al Navas

I love working with wood, and sharing here on the blog. I also love designing items that my clients will love having in their homes and offices. Please let me know if you need a special piece to share with your loved ones.

Comments

  1. HoodyNo Gravatar says:

    Hi Al!

    I have the exact plane with the Hock blade and chip breaker, but it leaves the mouth too tight. Did you have to file yours in order to take a descent fluffy..?

    Nice finger joints!

  2. Al, those finger joints are already spectacular. Once the finish hits them, wow!

    • Al NavasNo Gravatar says:

      Thanks, Vic!

      That was the main reason I wanted the rounded tenons for the shelf – to play the square fingers against the rounded corners.

  3. Great work ! I like your shooting board it is made by you or is it from evenfall studios ?

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