February 8, 2012

I almost missed it – buy a Leigh FMT by July 31, and get 27 FMT guides and bits FREE!

This happens maybe once a year – it is a truly terrific buy. I apologize for (almost) missing this special offer from Leigh altogether. If you follow my blog, you know I love my FMT. Shortly I will be posting about some recent work I have been doing with this wonderful tool, in addition to the Related Posts below.

Please visit the Leigh Industries Specials page for all the details on this deal. And thanks for supporting Leigh – they are one the sponsors of my blog.

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Related posts: Leigh FMT posts on this blog.

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Time to replace the blade on the table saw

The findings I report here are based on totally empirical, non-scientific “tests”. I am sure others would have conducted better tests to arrive at the same conclusions; I just could not afford to spend too much time troubleshooting the burning I saw on my cuts.

I have had the Woodworker II on the table saw for most of the last 4-1/2 years. Although the blade still cuts smoothly, recently it started burning the wood a little. This was especially evident when cutting 3-inch glued-up quarter-sawn white oak (QSWO) table legs:

Woodworker II blade

I cleaned the blade regularly; but this time I had a hunch it needed to go beyond another cleaning. I checked alignment on the table saw, without finding anything out of the ordinary. The blade was parallel to the miter slot; and the blade was also parallel to the fence.

To keep from wasting too much time, I decided to install a brand-new blade. As luck would have it, I had received the Cabinetmaker blade from Sommerfeld Tools 24 hours earlier. I installed it, and proceeded to make some test cuts. The first thing I noticed was noticeably less effort in pushing the 3-inch leg stock through the blade. Second, the cut was perfectly smooth, with no burning anywhere:

Cabinetmaker

To my amazement, it took much less effort to make the cut with the new blade. An Aha! moment.

I immediately realized that the Woodworker II needed its first sharpening. As a result, the Cabinetmaker will stay on the table saw, until it needs cleaning and/or sharpening. And, instead of wasting time on another cleaning, I resumed work immediately. Only about 15 minutes wasted, instead of an hour or two.

If, like me, you:

  1. Have a clean blade, plus
  2. Your blade has been in use on the saw for some time, and also
  3. Everything is properly aligned on the table saw, but
  4. Are experiencing either a little burning on your cuts, or
  5. It “feels” as if you are having to push through the cut a little harder,

Then you probably need to have your blade sharpened. My Forrest Woodworker II is (finally!) being sharpened this weekend.

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Some habits are hard to kick

Sometimes I must kick myself in the rear, to do things a little more efficiently. Easy, efficient workholding holds the secret to many of the little things we do in the shop.

A little background is in order. Today I was making a small crate, to ship this prayer bench to a client in the next few days:

Will crate and ship later this week.

I was using the crate-making technique I learned from Peter Galbert’s wonderful blog, Chair Notes. In his Aloha blog entry, Peter described how he uses pine 1X3s to make the Ls for the crate corners; he then uses 275-lb test double-sided cardboard to make the walls.

What convinced me about Pete’s crate-building was a second blog entry he made a few days later – read One for the Books. As his client in Hawaii was driving home, wind blew the crated chairs from the truck. The chairs survived the ordeal unharmed; great creates! Now I really was interested. I contacted him for further details; Peter was very patient with me as he walked through the details of the crate-making process – thanks, Pete!

Fast-forward to today.

I started the old-fashioned way, using pocket hole joinery on the 1 X 3s from the Home Center to make the first of the corner Ls as a test:

Doing things the old way.

Some of the boards were a little warped; holding them properly became hard as I tried to keep the edges aligned. Light bulb in head: Use the Leigh hold-down clamps I described some time ago, in an earlier workholding made easy entry:

Using the Leigh hold-down clamps.

By the time I got around to making the second L for another corner, it became much faster to get the pocket hole jig on and off the workbench:

Holding the pocket hole jig with the Leigh clamps.

I normally would have used regular clamps to try to hold stuff on the bench. But having nice, easy workholding capability sure makes things much easier!

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