May 21, 2012

Installing the Laguna Tools Driftmaster fence system

A few weeks ago Laguna Tools sent me a Driftmaster Fence System for evaluation; events kept me from installing it, until now.

The required Disclosure: Laguna Tools is a sponsor of my blog. On occasion, I receive tools and other components for evaluation; I maintain total editorial freedom of the comments and reviews I present on the blog. Plain and simple, I never receive or accept cash for anything I review. You also must know that I don’t receive any income if you click on the links I provide for any of my sponsors or Affiliates; the only source of income I receive is from Google-sponsored ads, and from actual purchases through my Affiliates (a small percentage of the purchase price).

Moving on:

Last night I finally found the time to install the Driftmaster on the 17-inch Grizzly G5013 band saw. Several times I wished for a third hand or an assistant, as the fence is heavy — its table is especially so. However, the system breaks down into smaller components, making it much easier to do a successful installation alone. You can download the installation manual by clicking on this link. Watch Laguna’s four videos at this link.

The installation requires ½-inch holes, to accept the bolts on the universal brackets.  I had the proper high-speed bits to enlarge the existing holes, but no power drill that accepts bits larger than 3/8″.  After a trip to the home center, and $12 later, I was able to drill out the holes using a ½-inch with a 3/8″ hex shaft.

A free tip from Sandal Woods: To prevent oil and grease contamination on the workbench, use a plastic sheet to cover your working surfaces. It will reduce headaches the next time you apply finish to your work pieces.

The first order of business consisted of doing a thorough cleaning, to remove the heavy oil used to prevent corrosion in storage and shipping. The manual is clear about this; it also recommends using a white Lithium grease, to minimize dust and gunk accumulation. I followed this instruction, doing a thorough job of the clean-up. The instruction manual suggests WD-40 to remove the oil; I am always reluctant to use WD-40 in the shop, as it can interfere with finishes applied to furniture. Instead, I used a “lacquer solvent”, applied to a blue shop towel; it evaporates quickly, leaving no residue (Note: another free tip from Sandal Woods!):

Cleaning the fence components.

The table has two large sliding surfaces that accept the main shaft, and a smaller one for the threaded micro-adjustment rod; I lubricated these with the white grease:

Applying lithium ("white") lubricant.

I started installation by fitting the ½-inch mounting bolts to the universal brackets:

Starting assembly.

From that point on, the installation went smoothly. I found I had to add two (2) washers at each mounting point, to provide sufficient spacing between the back of the universal brackets and the band saw table. Why? Although the front side of table on the G0513, where the fence mounts, is not flush, the mounting bolts extended too far behind the brackets – the extra washers provided ample clearance:

Fence mounting hole area is thicker.

The rest of the installation was easy. Total time: 2 hours, including a trip to the home center. Now I will highlight some details I found interesting, following the installation:

The handle on the micro-adjusting rod interferes with the bottom door on the band saw. It is essential to open this door completely, to allow changing the blade on the machine. This is what you see:

Fence handle interferes with band saw door.

I also found that the bottom of the fence table clears the door — no problem here:

Door clears bottom of fence table.

If you gasped about the interference of the handle on the door, I apologize. The door on the Grizzly band saw lifts out of its hinges, without need to remove the adjustment handle:

Band saw door removes easily!

It took only a few minutes to adjust the fence square and flush to the band saw table:

Adjusting the fence to 90°.

Finally, the fence is installed on the band saw — I am happy:

The fence installed!

Two things to avoid, which are dependent on your particular band saw model:

  1. Avoid installing the universal brackets in front of the blade slot (this is not an issue with this band saw, as the blade slot is on the right-hand side of the table), and
  2. Select mounting holes on the shaft such that it is possible to make adjustments to the mounted fence at a later time.

In the following photo you can see there is ample room to remove the blade from the band saw through the slot on the column – the slot on the table can also be seen, crossing the miter slot on the table, and far away from the universal bracket:

Blade slots -one on the column, one on the table.

In the next few days I will be using the newly-installed Driftmaster resaw fence. It should be a great accessory to have, as I love to make boxes. Resawing is a wonderful way to get thinner boards, for use on those boxes; it is also a terrific way to get shop-made veneers, as they will be much thicker than commercial veneers.

I will be filming some of these operations, especially the ability to easily adjust for drift with the Driftmaster. The fence, combined with the Resaw King blade, should result in fine shop-made veneers. Stand by!

Al Navas

First look at the Resaw King band saw blade

Download this episode in Quicktime format
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Duration: 30:35 minutes

I bought and used the 3/4-inch wide Laguna Tools Resaw King band saw blade on my 17-inch Grizzly band saw. The results were amazing! In the video I show:

  1. The steps I took to correct for drift, and show the actual resaw operation.
  2. The results of resawing quarter-sawn white oak, a very dense, hard wood.
  3. The importance of blade tracking, and the effect of adjustments to the blade position on the wheels.
  4. Details of the resaw fence I have used for several years, and
  5. A summary of everything I did in the video.

I can summarize the results of my first resawing with the Resaw King blade in one word: Terrific! I have never been able to get such great quality of cut with any of regular blades on my Grizzly 17-inch band saw; the surfaces of the resawn pieces were so smooth, I think I might be able to go directly to sanding. I think now I will be set to start resawing some lumber, for some projects later this year. I am excited! And I hope this video will help you in resawing lumber in your own shop. If you have a chance to try this blade, you will love it.

A special discount from Laguna on the Resaw King, only for my readers:

As part of launching a new program as a sponsor of the blog, Laguna Tools is offering 25% discount on each and every purchase of a new Resaw King blade, until further notice. The code word is sandalwoods; simply enter this code while ordering your blades online, and you will receive the discount (I tried it, and it works!) If you have difficulty with their web site accepting the code, please call Tim Lory on phone . Alternatively, you can send him an e-mail message, at Tim_Lory@lagunatools.com. He will handle your order personally. How cool is that?

I hope this video will help you in resawing lumber in your own shop!

Al Navas

Laguna Tools Resaw King blade.

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Coming soon, carbide tips

I have seen shark mouths that looked less threatening than this:

Shark's teeth? Even worse, it seems...

Stay tuned!

Al Navas

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