May 21, 2012

Building multiples will be new to me

 

I strive to make one-of-a-kind, unique pieces for clients. But in the near future I will tackle something new; as a result, I must learn how to approach an assembly line mind set.

Assembly line

I will be making multiples of the same item — seven jewelry boxes, for seven granddaughters. I have reached that point. It is now, or never. I have the wood (gorgeous curly maple), the tools, and the desire to change my ways. Most importantly, I feel it is imperative I make these now. It’s now or never… (wonderful song!)

Mind set

It will be a brand-new way of thinking for me. Planning will be rigorous; making setups to get all the machining done is easy. But the assembly-line arrangement requires cutting multiple of each side, each bottom, each groove, each top panel, etc. And making extra(s) will require careful thinking, lest one box ends up orphan of a needed component.

I cannot remember one single instance of making more than one item with one form. I have always made adjustments from the original design, when construction called for a change. But identical boxes, identical shapes, even if they use different woods or wood combinations? I have never attempted this.

Planning

No pun intended – I have plans. I bought the plans, and later learned I had the magazine that showed construction of the box, and all the joinery details. I may make some modifications to the box, which may result in a different look. But that is something I always do – I always tinker with a design, until I am happy with the look, the form. Except in this case I may bypass this step, as this is the box I want to make. Maybe it is time to reach a final decision, and just do it.

And you?

What do you normally do? Do you ever make more than one of the same? Do you follow a plan rigidly, or do you change something along the way? Or do you make the changes in the design stage?

The new box, from Wood Magazine plans

 

Al Navas


The finished FMT guide box

 

I am pleased with the outcome:

Easy access, and most of the guides are now in one place:

 

Al Navas


A wooden hinge prototype

 

If you have been following the blog, you know I have been working on wooden hinge forms for some time. John, one reader in Washington State, wanted to know if I ever make a prototype for each cabinet or box in which I incorporate wooden hinges. My answer is a definite YES!

John, here is the final/final prototype hinge form I made for a small curly maple cabinet – and before any sculpting:

The hinge prototype

The link above shows several photos of the finished cabinet. Hint: here is the bottom-right hinge, installed on the finished cabinet:

The hinge on the finished cabinet

To make wooden hinges I use the F3 finger joint template on the Leigh D4R dovetail jig. In case you missed it, I documented the entire procedure, including photographs, in an earlier article. The article is now archived at the Leigh Industries Customer Support web page.

Al Navas


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