February 8, 2012

My dovetail router bit set

 

In a recent article (Loaded for Bear)I showed the following photo of the router bit set I use to machine dovetails on the Leigh jigs:

Router bits in storage box

For clarification: The parts on the lid were not included in the router bit set. I included them for illustration purposes.

Brian in Texas wrote to ask where I got this set. I bought this kit many years ago — I believe it was in 2001, or maybe in 2002. It is the Highland Hardware set, and includes collars to allow use of the 8-mm router bits in 1/2-inch collets:

 

My dovetail router bit kit

 

I checked at the Highland web site, to make sure that sets are still available. I must admit I have never bought any more dovetail bits, as this set has lasted this long. Sure enough, they are still available in sets. The Highland Hardware web site states that their current kit is equivalent to the Leigh 5116-8  router bit set, shown in the following photo (from the Rockler web site):

Thanks for writing, Brian. Keep us posted!

 

—  Al Navas

 

 

Keeping things straight when cutting joinery

 

Joinery. Dovetails. Finger joints. Mortise and tenon.

George asked a question

How do I keep the board orientation throughout a project, to make sure the project comes out right without redoing any part of the joinery?

It is extremely helpful to know which side of a board will be oriented to the inside of a box, once the box is assembled. When finger joints are the joinery, it is not critical, as the boards will fit no matter how the boards are assembled; the only requirement is that the finger board match the socket board. On the other hand, the craftsman must be vigilant when dovetails are the joinery. This is why properly marking the surfaces is critical.

For example, I clearly mark the outer surface of the pins boards, to ensure I place the board on the jig properly:

Marked side of board when cutting dovetails

See the little square with the funny little triangle “below” the square? That is the way I learned to mark the boards — it is the icon recommended by Leigh in their User Guide. I learned to use this little icon on the first day I used the old D4 dovetail jig, close to ten years ago. And I still use it today, as I respond to it immediately when reading the side of the board. But about 5 years ago I also started writing the board orientation. If you thought I miscut that a board, you are correct; I started writing the orientation, because I had erased the little icon almost completely, and inserted the board wrong-side-out. Fortunately, I was able to cut off the pins off that board, and the result was a slightly narrower box (a blanket chest).

The following image will give a more complete picture (pardon the pun…) of the complete markings I use on a project — and how I re-mark the boards as I handle them, to ensure I execute the joinery properly:

Marking sides of boards when cutting dovetails

I hope this helps other woodworkers as they use their jigs. And I thank George in South Carolina for asking how I do it.

Now, YOU

What precautions do YOU take to make sure the boards stay oriented properly?

 

Al Navas

 

 

Attend a course to learn to make the tricky Chinese stool

Yesterday I posted a short article, showing the cursed three-legged Chinese stool made by our Guild President, Tim Streeby. And, in case you missed it, Bob Lang, Executive Editor at Popular Woodworking, left a Comment on the blog; he wrote that he will be teaching a course at the Marc Adams School of Woodworking, on August 27-28. If you want to build the stool with Bob, this is your chance! How cool is that?

If you wish to sign up for the course, and also read other information about it, make sure to read the class announcement at the Marc Adams web site.

In case you are on the fence about this, I show one more time the stool made by Tim Streeby, to nudge you toward signing up:

The tricky Chinese stool, by Tim Streeby, our Guild President.

If you wish to avoid total frustration, I suggest you consider signing up for the course. Or, if you are masochistic, go ahead and try building one on your own. Just don’t leave me a nasty Comment if you have a headache because you screwed up the project. Just like Schwarz and Lang did :)

By the way, I am not associated in any way with the Marc Adams school. I wrote this as a PSA (Public Service Announcement), because Bob Lang is a a friend, and the Marc Adams School of Woodworking is terrific.

Al Navas

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